Laboratory capability

Brake Pad Testing & Engineering Verification

In-house testing facilities and accredited laboratory procedures support formulation evaluation, physical property testing, and performance validation according to international SAE, ISO, and ECE standards.

Explore factory process
Factory / 01
01DynamometerFull-scale inertia brake dynamometer
02Friction testChase machine (SAE J661) & AK Master
03Mechanical testShear strength (ISO 6310 / SAE J840)
04EnvironmentalSAE J2975 Copper-Free Level N

Process Control

Brake Pad Testing & Engineering Verification

Each stage connects factory activity with the control point a professional buyer needs to verify.

01
Checkpoint 01

Friction coefficient & temperature fade (SAE J2522 / J661)

Dynamometer and Chase testing evaluate friction coefficient stability across cold, pre-burnish, high-speed snub, and severe thermal fade cycles up to 650°C.

Technician operating a brake pad test bench
In-house physical property test bench
02
Checkpoint 02

Shear strength & structural bonding (ISO 6310 / SAE J840)

Hydraulic shear testing verifies bond strength between friction compound and steel backing plate, ensuring resistance against delamination under extreme mechanical load.

Brake friction test drum in the factory laboratory
Friction test equipment
03
Checkpoint 03

Noise, vibration & harshness (NVH) review (SAE J2521)

Acoustic testing evaluates high-frequency brake squeal, judder, and vibration damping across varying temperature, humidity, and brake pressure spectrums.

Technician operating a brake pad test bench
In-house physical property test bench
04
Checkpoint 04

Physical & chemical properties verification

Continuous testing of pad compressibility, Rockwell hardness, specific gravity density, thermal expansion, and loss-on-ignition (LOI) to guarantee batch-to-batch consistency.

Brake friction test drum in the factory laboratory
Friction test equipment
05
Checkpoint 05

Reference-specific traceable test reports

Upon project sign-off, customers receive comprehensive test data packages, friction curves, and Certificates of Analysis (COA) matching their specific part numbers.

Technician operating a brake pad test bench
In-house physical property test bench

In-House Laboratory & Testing Protocols

Engineering Dynamometer & Material Quality Matrix

Every formulation and production batch undergoes strict in-house laboratory evaluation under SAE, ISO, and ECE R90 international test procedures.

SAE J2522 / J2784SAE J2522 (AK Master) · SAE J2784 · ECE R90 Annex 8

Full-Scale Inertia Dynamometer Testing (AK Master)

Simulates real-vehicle deceleration across 100°C–650°C, verifying friction stability, high-speed sensitivity (up to 200 km/h), and thermal recovery.

Engineering Benchmarks vs. Heng Yu Actual Values

Test ParameterStandard RequirementHeng Yu Actual Result
Friction Coefficient Range (μ)0.35 – 0.48 μ Stable0.38 – 0.42 μ (Consistent)
High-Temperature Fade (650°C)μ Fade < 25%μ Fade < 14% (High Recovery)
Speed Sensitivity (50 vs 180 km/h)Δμ < 0.08Δμ = 0.03 (Predictable)
Laboratory Apparatus:Link Engineering / In-House Full-Scale Inertia Dynamometer

Test Deliverables & Documentation

Full-scale dynamometer torque & temperature curves
Speed-sensitivity deceleration response chart
Hot recovery performance certificate

Next step

Review your next brake pad program with the factory team.

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